Coffee Processing in the home by James Drinnan, DPI & F

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Although there are several coffee species, most coffee is made from the seed or bean of either Coffea arabica (Arabica coffee) or Coffea canephora (Robusta coffee). Arabica trees normally produce berries 8 to 15 mm in diameter, and Robusta produces berries approximately 10 mm in diameter. Commercially, Robusta is regarded as inferior to Arabica coffee and is used mainly as a filler in instant coffee blends. Coffee berries are picked when they ripen to a bright deep red colour although there are a few cultivars which ripen to a deep yellow colour. The coffee or ‘green bean’ lies within the fruit and is surrounded by the parchment membrane, pulp or mucilage and outer skin. Coffee processing in the home is very time consuming. Small scale processing equipment is now available in Australia. Equipment is also available from the United Kingdom, at considerable expense. Processing involves six main steps:
Pulping  This step involves removing the skin and pulp, and should be carried out as soon as possible after harvesting, certainly within 24 hours. It is necessary to remove all green unripe, and black overripe dry berries, before pulping as these will reduce the quality of the coffee. Two home methods can be used for pulping. One is to squeeze each individual berry by hand, and the other is to use a piece of wood to tamp the berries in a bucket until all seeds have been forced out from the skin. After this operation fill the bucket with water and stir the skins and seeds. Pour away the skins before they settle. Repeat this process to remove all the skins and pulp and any coffee beans that float. Good coffee beans will not float in water. Remove by hand any remaining skins or un-pulped coffee berries.

Fermentation by natural enzymes breaks down the insoluble mucilage around the parchment layer, that is, the slippery layer you can feel with your fingers. Place the coffee beans in a plastic bucket to avoid the effects iron has on quality and add water to the beans. Fermentation may be complete in 18 to 48 hours, depending on the surrounding temperature. To check whether the fermentation phase is complete, gently wash a handful of the beans. If they come clean and feel gritty (not slippery), then adequate fermentation has been achieved and the beans can be washed. Wash in agitated water and drain. Repeat this process until the water becomes clear. This normally takes approximately three washes. To strain off the water, use a colander or some fine, net-like material such as an onion bag, as this will prevent the loss of beans. During the washing process any floating beans should be discarded.

Coffee beans must be dried before the parchment can be removed and beans roasted. The simplest method of drying is sun drying. Avoid very intense sunlight when the coffee is wet as the beans may split. Physical aids such as wire drying racks or other fine mesh supports allow for the flow of air and enhance drying. The beans should be spread out in a thin layer no more than 3 cm thick, stirred three times a day, and be protected from rainy weather. Drying in this way can take from 5 to 30 days, depending on the seasonal weather pattern. Alternatively, a home food dehydrator can be used. This equipment uses electric heating elements to control drying. Only dehydrators with variable temperature controls are suitable as drying temperature must be kept at 40oc for the entire drying period. As with sun drying, beans must be stirred three times a day. Drying in this manner can be completed in several days and there is no risk of the beans being harmed by the weather. Whichever method of drying is used, the parchment on the coffee bean will dry to a pale straw colour, and be brittle to touch. At this stage, test the dryness of the beans by removing the parchment by hand off several coffee beans; if dry the bean inside should be greyish blue in colour, hard, likely to break when bitten between the teeth, and not soft and chewy. If soft, continue the drying process. Inadequate drying, that is, greater than 12% moisture, will cause mouldiness and stale aroma during storage. After correct drying, store for at least a fortnight in cans, jars or heavy gauze bags. This is to allow moisture to distribute evenly throughout the coffee beans. For longer term storage before parchment removal, air tight containers are recommended.

Parchment removal (Hulling)
Before roasting, the thin tough parchment layer must be removed from the beans. Place the beans, a small quantity at a time, in a food processor or similar type of blender. Plastic blades should be used to avoid breaking the coffee beans. Blend at low speed for approximately 30 seconds to remove the parchment from the beans. Then use a hair dryer or similar piece of equipment to blow away the unwanted lighter parchment from the beans. The very thin membrane which may remain on the green bean is the silver skin. It is not considered necessary to remove this before, or after, roasting. However, it may detract from the visual appearance of the roasted beans and can be removed by gently rubbing the beans following roasting. At this stage the coffee can be stored in sealed jars for roasting as required.

The green coffee beans must be roasted to develop the typical coffee aroma and flavour. During roasting, several changes occur to the beans. These include loss of moisture, caramelisation of sugars, change in colour and increase in size. Roast the beans in large baking dishes in the oven. Spread the beans thinly and stir frequently to prevent burning and to give an even roast. As a rough guide, a single layer of beans will roast in 12 minutes at 230-250oC, while beans at a depth of 25 mm may take 30 minutes at this temperature. After the coffee has been roasting for a short time, the colour of the beans changes to a yellowish brown which gradually deepens in colour as they cook. As the beans are heated they shrivel until half cooked, then swell, and begin to open out as they increase in size. The colour and flavour of the beans will be influenced by the length of roasting, for example, light brown beans (a light roast) will have a weaker flavour than brown/black beans (a dark roast). The extent to which you will roast the beans depends upon individual flavour preferences. Over-roasting gives a burnt flavour. Adequately roasted beans should crack easily between the fingers. Once roasted, remove the beans from the oven, spread thinly and cool as quickly as possible with a fan, or the beans will continue to cook from their own heat. Roasting can also be carried out in a fry pan or using a popcorn machine.

Grinding, storage and brewing  
The cooled coffee beans may then be ground in a blender to the desired extent. This is determined by the type of brewing extraction to be used. The finer the grind the greater the extraction of the flavour when the coffee is brewed. For example:

Expresso – very fine Percolator – fine Filter coffee (dripolator) – fine to medium

Pot infusion (plunger) – medium to coarse

Ground coffee goes stale rapidly and loses flavour probably due to oxidation of certain oils. Packaging ground coffee in air tight containers and holding in the refrigerator will help to reduce flavour loss. However, the best quality brew is obtained when using freshly ground beans. It is recommended to store roasted beans in an air tight container in the refrigerator and grind the required amount just before use. The most important aspect of brewing is not to let coffee stand once brewing is complete. Over brewing destroys the flavour. The water need not be boiling, but just off the boil. When using plunger coffee makers (pot infusion), brew coffee for 3 to 5 minutes before drinking. Coffee made by filtration using dripolators should be served once the cycle is complete. Residual coffee should not be left sitting on the hot plate as over brewing will result and destroy the best flavour. Percolators by design tend to over brew coffee. Individual taste preferences may influence your selection of brewing method as well as roasting criteria.

Information contained in this publication is provided as general advice only. For application to specific circumstances, professional advice should be sought. The Department of Primary Industries and Fisheries, Queensland has taken all reasonable steps to ensure the information in this publication is accurate at the time of publication. Readers should ensure that they make appropriate inquiries to determine whether new information is available on the particular subject matter.    February 2004